Mukugadzira mabhatiri e-lithium uye mamwe maapplication, electrode sheet kucheka ibasa rakakosha. Nekudaro, nyaya dzakadai sekupfupfudza huruva uye maburrs panguva yekucheka hazvingokanganise kunaka uye kuita kwemagetsi emagetsi mashiti asi zvakare zvinoisa njodzi dzakakura kune inotevera sero kusangana, kuchengetedzwa kwebhatiri, uye hupenyu hwesevhisi. Tichishandisa ruzivo rwedu rwakakura rweindasitiri uye hunyanzvi hwehunyanzvi mune zvigadzirwa zvecarbide, takagadzira mhinduro shanu dzakakwana dzekugadzirisa zvinonetsa izvi, tichiwedzera kugona kwekugadzira uye kunaka kwechigadzirwa.
I. Optimize Tool Material uye Structural Design
(1) Sarudza High-Hardness, Wear-Resistant Carbide Materials
Electrode sheet yekucheka inoda kuomarara kwakasiyana uye kupfeka kuramba kubva kukucheka maturusi. Maturusi echinyakare anowanzo kugomera nekukurumidza panguva yekucheka, zvichitungamira kuguruva uye burrs. Mukupesana, yakakwirira-inoshanda carbide zvinhu senge WC-Co yakatevedzana ine yakakwira cobalt yemukati inosimudzira zvakanyanya kupfeka kuramba. Iyo cobalt binder chikamu inosimbisa kubatana pakati petungsten carbide zvimedu, kuve nechokwadi chekurebesa kumucheto uye kuderedza guruva uye maburrs anokonzerwa nekupfeka kwezvishandiso.
(2) Tora Specialized Tool Geometries
Kupfuura kusarudzwa kwezvinhu, dhizaini yezvishandiso inoita basa rakakosha. Semuyenzaniso:
- Akapinza Kucheka Kumucheto Angles: Deredza kucheka kuramba uye kubvarura masimba, kuderedza kuumbwa kweburr.
- Chip Breaker Grooves: Kufambisa yakatsetseka chip evacuation, kudzivirira chip kuunganidza uye kuderedza guruva.
- Precision Roundness uye Concentricity: Iva nechokwadi chekucheka kugadzikana, kuwedzera kuderedza kukanganisa.
II. Kudzora Kwazvo Kwekucheka Maitiro Paramita
(1) Wedzera Kucheka Kukurumidza
Kunyanya kucheka kumhanya kunoburitsa kupisa, kupfavisa iyo electrode zvinhu uye kuwedzera guruva uye burrs. Sezvineiwo, kumhanya kwakaderera zvakanyanya kunoderedza kubereka. Kuburikidza nekuyedzwa kwakasimba uye kuongororwa kwedata, tinokurudzira:
- Zvitete/Zvinyoro: 10-15 mamita paminiti
- Zvakakora/Zvakaoma: 8-12 mamita paminiti
Aya mazinga anoyeresa kunaka uye kugona kune akasiyana maelectrode zvirevo.
(2) Chinja Kudya Kwekudya
Mareti ekudya akakodzera anovimbisa kucheka kwakatsetseka pasina kuwandisa chishandiso. Nzvimbo dzinokurudzirwa:
- General Guidelines: 0.05-0.2 mm/revolution
- Material-Specific Adjustments: Zvinhu zvakakora/zvakaoma zvinoda mitengo yakaderera yekudyisa
Kugadziriswa kwakawiriraniswa nekucheka kumhanya kunogonesa mhedzisiro.
(3) Kudzora Kucheka Kupisa
Kupisa kunogadzirwa panguva yekucheka kunogona kushatisa zvivakwa zvezvinhu uye kuita kwechishandiso. Shandisai kutonhodza masisitimu (semuenzaniso, kupfapfaidza kutonhora, mhepo inotonhora) kuchengetedza tembiricha iri pasi pe40°C. Izvi zvinoderedza deformation yekupisa, inowedzera hupenyu hwezvishandiso, uye inobvisa kukanganisa kunokonzerwa nekupisa.
III. Regular Tool Maintenance uye Replacement
Mipendero yemidziyo inopera panguva yekushandiswa kwenguva refu. Gadzira hurongwa hwekugadzirisa hunosanganisira:
- Visual uye Microscopic Inspections: Tarisa kumucheto kupfeka uchishandisa zviridzwa zvakarurama.
- Replacement Interval: 7-10 mazuva e8-awa zuva nezuva mashandiro (gadzirisa zvichibva pane zvinhu uye simba rekushandisa).
- Precision Installation: Ita shuwa kurongeka kwakaringana kudzivirira nyaya dzechipiri.
IV. Sarudza Chakakodzera Chekucheka Equipment uye Wekubatsira Systems
(1) Yepamusoro-Kuita Kucheka Michina
Isa mari mumidziyo ine:
- High-Precision Spindles: Deresa vibration uye ive nechokwadi chekucheka kunoenderana.
- Advanced Control Systems: Gonesa chaiyo kumhanya uye chinzvimbo kutonga (semuenzaniso, servo-inotyairwa masisitimu).
- Yakagadzikana Transmission Mechanisms: Deredza kukanganisa uye kuwedzera kugadzikana kwemaitiro.
(2) Dust Kuunganidza uye Adsorption Systems
Isa inonyatso dhiza guruva uye electrostatic adsorption zvishandiso ku:
- Chengetedza Mamiriro Ebasa Akachena: Dzivirira kusvibiswa kweguruva kwe electrode surfaces.
- Kuvandudza Chigadzirwa Hunhu: Bvisa kukanganisa kunokonzerwa nemhepo particles.
V. Kuvandudza Operator Training uye Kuenzanisa Maitiro
Hunyanzvi hwemushandisi uye kuomerera kumaprotocol zvinokanganisa kucheka mhando. Shandisa:
- Comprehensive Training Programs: Kuvhara maitiro paramita, maturusi ekubata, kuchengetedza midziyo, uye kutonga kwemhando.
- Standard Operating Procedures (SOPs): Nyora maitiro akanakisa ekugadzirisa parameter, kuisirwa maturusi, uye maitiro ekutarisa.
- Quality Management Systems: Gadzira ongororo yenguva dzose kuti uone uye kugadzirisa nyaya nekukasira.
Kugadzirisa guruva uye maburrs mu electrode sheet kucheka kunoda nzira yakazara inosanganisira kusarudzwa kwechishandiso, kugadzirisa maitiro, kugadzirisa kwemidziyo, uye kudzidziswa kwemushandisi. Nekuita izvi zvishanu zvigadziriso, vagadziri vanogona kuvandudza zvakanyanya kucheka mhando, kuve nechokwadi kugadzikana uye kuvimbika kwekugadzirwa kwebhatiri lithium. Semunhu anotungamira anopa maturusi ekucheka maturusi, isu tinopa kwete chete zvigadzirwa zvekutanga asiwo yakazara tekinoroji rutsigiro kubatsira mabhizinesi kubudirira mumisika yemakwikwi.
Nguva yekutumira: Jun-20-2025
